Navigating complexity to identify root causes

A success story of Data-Driven Development.

Applying systematic problem-solving methods to address complex engineering problems.

Increasing performance requirements on the products of this equipment supplier forced the increase of specification of key product components beyond what had been developed before. The result of interim development steps were design variants that, due to previously untriggered failure mechanisms, now started to fail under unclear conditions of product use.

Subject-matter experts in the team covering manufacturing, mechanics and materials wanted to resolve this unexpected problem and prepare for future challenges. At the same time, however, the wanted to do so without investing on expensive and inefficient testing campaigns using trial-and-error.

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